© abb sace - 1 01-06-01 new is2 control and operation enclosures for automation

© A

BB

SA

CE

- 1

01

-06-

01

NEW

IS2 control and operation enclosures for automation

© A

BB

SA

CE

- 2

New IS2 enclosures for automation

Strength – the strong point

The range you need

Kit version – an absolute novelty

The only ones with IP65

Accessories for all applications

Personalisation is splendid

© A

BB

SA

CE

- 3

1

2

Flexibility of solutions

Single pre-assembled columns (easy to handle, these allow optimisation of order management and of the space inside the workshop)

Kit solutions(immediate availability, few parts in stock and allow great construction flexibility. They are assembled with low applied labour.)

The level of flexibility the IS2 was born with allows us to manage three different composition levels of the product:

Fully pre-assembled, in batteries as well, with any necessary drillings(this is the ready-to-use solution based on individual requirements)

3

© A

BB

SA

CE

- 4


Ideal panel boardspecial apparatus

Where the new IS2 enclosures for automation are the most advanced to be found on the market today, ABB’s automation apparatus is also a synonym of technological innovation.

You can count on a wide and diversified offer of control and operating devices, d.c. contactor actuators with low consumption up to 40 A, electronic releases, pushbuttons and many, many other pieces of apparatus all guaranteed by the international know-how of one of the leaders in the electromechanical sector.

© A

BB

SA

CE

- 5

References to Standards: IEC 50298, IEC 60439-1

Degree of protection: IP65 (IEC 60529)

Degree of mechanical sturdiness: IK10 blind door, IK09 glazed door (EN 50102)

Rated service voltage Ue: 690V

Rated insulation voltage Ui: 1000V

Rated impulse withstand voltage Uimp: 1000V

Rated current In: 1600A

Rated short-circuit current Icw: 65kA

Rated short-circuit peak current Ipk: 143kA

Colour of structure: Grey RAL 7032

Colour of plinth: Grey RAL 7012

Technical characteristics Main technical characteristics

Technical catalogue

© A

BB

SA

CE

- 6

IS2 Development Axes

Reduced costs

Integration of apparatus

Provision of services

Development of applications

Wider range

An all-round approach not overlooking anything

© A

BB

SA

CE

- 7

IS2 development axes

• Offer of dimensionally complete structures depth 400-500-600-800-1000width 400-600-800-1000-1200-1600height 1800-2000-2200

• Wider offer of accessories roof cable connection boxlateral cable connection boxself-supporting plinth3 types of cable entry flangesvoltage indicator lamps levelling feet/wheels cable anchoring kitpiercing screws

• Possible solutions kitpre-assembled

Wider range

© A

BB

SA

CE

- 8

IS2 development axes Reduction of costs - prices

• Technical solutions possibility of supplying a structure w=1600mm instead of two with w=800mm

• Management solutions separate plinth flanges (front-lateral) cable entry flanges as accessories crosspieces supplied as accessories

• Reduced costs

© A

BB

SA

CE

- 9

IS2 development axes Integration of apparatus

Development of dedicated kits for installation of: • circuit-breakers (only back plate) • capacitors • switch-disconnectors • wiring duct

© A

BB

SA

CE

- 1

0


Possibility of supply (with price increase) • assembled in batteries • pre-assembled accessories • drilled according to drawing • colours on request

Provision of services

Design/Configuration Software

• multi-line electrical circuit diagrams • single-line electrical circuit diagrams • auxiliary and functional circuits • panel board layout drawing • thermal check according to CEI 17.43 automatic referencing coils-contact (cross reference) marking of wires and apparatus management and drawing of the Entrelec terminal boxes • automatic drawing of the multi-line diagrams

© A

BB

SA

CE

- 1

1

IS2 development axes Development of applications

Construction for single application • Automation (back plate: front, side, partial) • PC and MCC (with fixed drawers) • Power factor correction • 19” Rack • Distribution (vertical cabling) • Distribution (horizontal cabling)

© A

BB

SA

CE

- 1

2

IS2 development axes (?)

Dimensions • elimination of d=450mm and • introduction of d=400 and 500mm

Plinth • reinforced and re-engineered to prevent rotations during handling. • Correctly sized for the transpallet

Painting • improved quality thanks to a new plant

Elimination of weak points

© A

BB

SA

CE

- 1

3


Damage • improvement of packaging, introduction of the “plinth-covering” structure able to absorb “small impacts” without deformation

Improvements

Delivery times • reduction in delivery times (kit version available in stock)

© A

BB

SA

CE

- 1

4

Back plate• front insertion• lateral insertion

Product - range Basic automation structure

Cable entry flanges• without flanges• sliding flanges• removable flanges• single closure flanges

Doors• blind and glazed• can be hinged on the left and right• Possibility of 120°/180° opening (with accessory)

• IP65 degree of protection

Coupling the structures• at the side with other columns “in a battery”• with other corner structures

© A

BB

SA

CE

- 1

5

Product - range Main accessories

Plinth• without plinth• with 4 angle pieces (std)• flanges h=100/200mm• reinforced single piece

Temperature management• Natural ventilation• Forced ventilation• Air conditioning

Handle• Fixed flange (std)• Ergonomic with rotation (optional)• Interchangeable key inserts

© A

BB

SA

CE

- 1

6

Product - range Structure for distribution

vertical cabling

DIN rail• 18-24 mod. W=600mm• 29-36 mod. W=800mm Panels

• for instruments• for DIN h=150/200mm• blind h=50-800mm• screws with 1/4 turn• hinges

Blind back plate• 200÷400x600mm (HxW)• 200÷400x800mm (HxW)

Uprights• h=1800mm 8 rows h=200

11 rows h=150

• h=2000mm 9 rows h=20012 rows h=150

•h=2200mm 10 rows h=20014 rows h=150

Coupling structures• laterally with other columns "in a battery"• with other corner structures

Doors• blind and glazed• can be hinged on the left and right• Possibility of opening 120°/180° (with accessory)• IP65 degree of protection

Cable entry flange• without flange• sliding flanges• removable flanges• single closure flange

© A

BB

SA

CE

- 1

7

Product - range Structure for distribution

horizontal cabling

Back plate• insertion from the side

DIN rail• 24 mod. W=600mm• 36 mod. W=800mm

Back plate pre-drilled for Tmax• 200-500x600mm (HxW)

Panels• for instruments• for DIN h=150/200mm• blind h=50800mm• screws with 1/4 turn• hinges

Doors• blind and glazed• can be hinged on the left and right• Possibility of 120°/180°

opening (with accessory)• IP65 degree of protection



© A

BB

SA

CE

- 1

8

Product - range Structure with compartments for PC - MCC

Cable container• internal W=200-400mm• external W=400mm

Compartments• can be segregated up to Form 3• dimensions H=200-800x600mm• dimensions H=20-800x800mm• pre-shearing for MCCBs with front terminals

Doors• single blind h=200-800mm• 20/10 thickness• box + key• can be hinged on left/right• IP41 degree of protection

Busbar system• shaped up to 1600A



© A

BB

SA

CE

- 1

9

Product - range Structure for power factor correction

Back plate for capacitors• equipped for capacitor on the back and for apparatus on the front• dimensions 450x250mm HxW

Doors• blind• drilling for instruments• can be hinged on left/right• IP43 degree of protection

Busbar system• shaped up to 1600A

Back plate switch-disconnectors• for OETL 315-1250A• dimensions 350x250mm HxW


© A

BB

SA

CE

- 2

0

Product - range 19” rack structure

19” rack frame• fixed, swing, swing 180°, partial• capacity: 36-47HE• front panels 1-0HE


Coupling structures• laterally with other columns “in a battery”• with other corner structures

Doors• blind and glazed• can be hinged on the left and right• Possibility of 120°/180° opening (with accessory)• IP65 degree of protection

© A

BB

SA

CE

- 2

1

Functionality / benefits looked for (?)

The pre-assembled version mounted in a battery with possible drillings

…with a small extra cost, it is possible to use the service set up by ABB, which allows the panel board use to have a solution ready for cabling

Ready to be used

© A

BB

SA

CE

- 2

2

Functionality / benefits looked for (?)

The pre-assembled version

The IS2 range has some made-up configurations which can be used as standard by the user who has repetitive production lines

Standardisation

the mounted version offers all the advantages of a “pre-assembled” structure, without giving up the various personalisation requirements

Personalisation

© A

BB

SA

CE

- 2

3

Functionality / benefits looked for The kit version

8 screws are sufficient to mount the skeleton of the panel board.The hinges are already mounted on the uprights, the roof and the angle pieces and plinth on the base

just a few codes managed in stock offer great construction flexibility within short periods of time

mechanical resistance unaltered also in relation to the pre-assembled parts, thanks to the special shape of the uprights and to the strength of the 3-way joint

Simple and rapid to mount

Flexible

Sturdy

Vantaggio di prezzo

© A

BB

SA

CE

- 2

4

Functionality / benefits looked for Cable entry from below

should the quantity/cross-section of the entering cables be large, it is possible to have the bottom open

Completely open bottom

simple to use, these make up a discrete closure of the cable entry area

Sliding flanges

made up of a single flange, this represents the solution for when it is important to keep the degree of protection from below, too

Bottom closure flange

made up of sheet segments of different sizes, these allow cable entry in correspondence with terminal box

Removable flanges

© A

BB

SA

CE

- 2

5

Functionality / benefits looked for Cable entry from above

This is an alternative to the previous one w=300mm, which goes directly side by side with the structures

Lateral cable connection container

this is an accessory which can be mounted on the roof of the panel board which allows circulation of the conductors and entry from the roof

Cable connection box

© A

BB

SA

CE

- 2

6

Functionality / benefits looked for Cable anchoring, terminal box supports and earthing busbar

it is possible to make the connection from the front directly onto an M6 threaded busbar, and by means of a 6x6 square busbar and terminals for cables from 0.5 to 35mm2

Earthing busbar

different accessories allow the terminal box to be fixed on the back plate, with and without the earthing busbar

Terminal box supports

using simple accessories, it is possible to fix the conductors with a diameter from 9 to 72mm to the structure of the panel board

Fixing cables to the structure

© A

BB

SA

CE

- 2

7

Functionality / benefits looked for Fixing apparatus onto the back plate

this eliminates the drilling operation, avoiding any filings falling inside the panel board

Fixing components by means of piercing screws

this operation is possible outside the panel board horizontally with subsequent insertion

Fixing onto standard and oversized plate

© A

BB

SA

CE

- 2

8

Functionality / benefits looked for Fixing apparatus onto the back plate

from the front/rear and laterally by means of tracks with excellent sliding level (balls)

Insertion of standard and oversized plate

it is also possible to mount several plates at the same time (e.g. control panel boards with the electrical part on the front and the pneumatic part on the rear)

Insertion of two plates on opposite sides

© A

BB

SA

CE

- 2

9

Functionality / benefits looked for Handling the panel board

and made possible by different types of lifting eyebolts which are fixed directly onto the supporting structures of the panel board

Handling by means of a bridge crane

the plinth structure made up of flanges removable from the front and the dimensions/sturdiness of the angle pieces, take the standardised size of normal forklift into account. The standard plinth h=100mm and h=200mm with addition of accessories

Handling by means of forklift

this implies replacement of the normal angle pieces with dedicated structures which are extremely sturdy, ideal for panel boards assembled in batteries

Handling by means of rollers

© A

BB

SA

CE

- 3

0

Functionality / benefits looked for Air conditioning/ventilation of the panel boards

should a considerable reduction in the temperature inside the panel board be found necessary from the calculation models (CEI 17-13), it is possible to mount air conditioners with 550 to 2100W refrigerating yield on the side doors and roof

it is possible to create natural ventilation inside the panel board by inserting ventilation gratings/hoods on the doors/side panels or roof

with the addition of reversible type fans (suction/pumping), it is possible to increase the air flow inside the panel board

Air conditioning

Natural ventilation

Forced ventilation

© A

BB

SA

CE

- 3

1

Functionality / benefits looked for

back plates drilled for fixing the moulded-case circuit-breakers up toT5 and S6 from the front

Circuit-breakers

Preset for the apparatus

drilled back plates sized for fixing the LVCP condensers

Capacitors

support brackets for mounting the wiring duct on the door, structure or DIN rail

Wiring duct

© A

BB

SA

CE

- 3

2

Functionality / benefits looked for Very sturdy structure

characterised by a closed type section, able to withstand high loads

Structure

the structures with W1200mm are supplied with an intermediate upright which, apart from guaranteeing the degree of protection, offers greater mechanical sturdiness of the panel board without losing total access, as it is removable

Structures with double door with intermediate upright

© A

BB

SA

CE

- 3

3

Functionality / benefits looked for Optimisation of internal spaces

characterised by a section with extremely limited dimensions - 47x47mm, which allows the whole volume of the panel board to be exploited

Structure

this allows the back plate to be moved backwards as far as the inside of the uprights, making it possible to exploit the depth of the panel board to the maximum

Kit for moving the plate backwards

this offers on average 20% more surface which can be cabled compared with the standard plate

Oversized plate

© A

BB

SA

CE

- 3

4

Functionality / benefits looked for Laying the panel board

simply and rapidly by means of dedicated accessories accessible from the top side by means of a cable entry flange

Fixing the structure to the floor

in the cases where the panel board needs subsequent handling and when handling on the work site is particularly difficult

Structure placed on wheels

when the floor is not perfectly level

Structure placed on levelling feet

© A

BB

SA

CE

- 3

5

Functionality / benefits looked for Use of the panel board

particularly suited to use in “difficult” environments (marble and woodworking machines)

IP65 degree of protection

in the case of “mixed” electrical + pneumatic uses, it is possible to insert some metal segregations vertically and horizontally to separate the different areas

The need to separate

© A

BB

SA

CE

- 3

6

Functionality / benefits looked for Universal use of the panel board

in the IS2 range there are accessories, such as crosspieces, aluminium sections and partial back plates, which allow assembly of any component internally

the use of self-tapping screws allows rapid and secure fixing of the components, without the need for drilling and use of cage nuts

Universal accessories

Rapid and universal fixing

© A

BB

SA

CE

- 3

7

Functionality / benefits looked for Spare parts for the panel board

all the panel board components are coded and priced, so supplying spare parts is extremely simple

Easy to order

© A

BB

SA

CE

- 3

8

IS2 Competition (!)

Manufacturer/Brand Series

Multi- Flex MCS - MCD

Areta

TS8

Spacial 6000

Reference competitors

Proline

© A

BB

SA

CE

- 3

9

ENCLOSED IN MAGAZINES

Aim:

To inform the target about the new product, trying to create demand

Target: indep. switchgear experts + OEMS

Contents: brochure

Mechanics: we shall send a gadget (pen set) to all those who have filled in and returned the questionnaire to us as an insert in the following magazine titles

Magazines: specifically about automation

Marketing tools (!)

© A

BB

SA

CE

- 4

0

TRAINING COURSES

Objective:

To illustrate the main directives and standards in the sector.

Target: designers + OEMS + engineering offices

Contents: Electrical panel boards of machines- Cabling and assembly of the electrical equipment- Selection of the electrical ducts- Selection of the degree of protection suited to the environmental conditions- Layout of the components, terminal boxes and ducts- Application examples: the ABB solutions

Marketing tools (!)

© A

BB

SA

CE

- 4

1

Availability and delivery times

Product availability all the versions/articles in the catalogue will be available from 1st January 2005

Delivery times

Delivery times (working days)

Type 1st January

Kit (1) To be defined

Pre-assembled To be defined

With special accessories

To be defined

(1) kit version and accessories, managed in stock

Availability

© abb sace - 1 01-06-01 new is2 control and operation enclosures for automation

Documents

abb sace

automation slide

stock slide

duct slide

splendid slide

new is2 enclosures

new is2 control

lateral cable entry