www.kuhlmeyer.de

www.kuhlmeyer.de

www.kuhlmeyer.de

www.kuhlmeyer.de

www.kuhlmeyer.de

www.kuhlmeyer.de

PZM 3.2 • Working area 4000 mm• Grinding belt dimensions max. 120 x 11200 mm

PZM 2.2 • Working area 3000 mm• Grinding belt dimensions max. 120 x 9000 mm

PORTAL TWIN-BELT GRINDING MACHINE TYPE PZM 2.2• with a left and a right machine stand equipped with hollow screws M 30

for the levelling • machine stands equipped with hardened double round guidings DF 40 for

the vertically adjustment• with a tie-bar (traverse) between the supports at an app. height of 3200

mm • with vertical supports positioned onto the double round guidings which

are moved by ball screws and safety nut• drive of the ball screws each by frequency controlled synchronized gear

motors• vertical adjustment 1200 mm • vertical supports each in jig arm design to receive the grinding unit •• grinding unit with the belt drive unit on the left hand side and the belt

tensioning unit on the right hand side • with a traverse between the drive and the tensioning with linear unit for

the pressure tools• free work space in the working area because of the triangle design • tension of each grinding belt by pneumatic belt tension device

• the grinding belt is driven by a frequency controlled motor with P = 4,0 kW

• grinding belt speed v = 6 - 24 m/s• grinding belt width max. 120 mm preferably 100 mm• emergency rip string in the working area and movable safety belt cover• with a pendulous pressure pad which can be pressed manually onto the

workpiece• pressure pad softy movable on prism rolls and linear guiding•• with safety and dust hoods, the lower parts can be removed to process

longer parts• dust extraction tube on the left hand machine stand with D = 200 mm • necessary extraction power = approx. 3500 m3/h • inc. complete electric and pneumatic installation • with a switch cabinet at the right machine stand

www.kuhlmeyer.de

PZM 3.2 • Working area 4000 mm• Grinding belt dimensions max. 120 x 11200 mm

PZM 2.2 • Working area 3000 mm• Grinding belt dimensions max. 120 x 9000 mm

www.kuhlmeyer.de

www.kuhlmeyer.de

CONTACT DRUM PRESSURE PIECE, required for stainless steel• soft sliding on prism rolls• axial movement on ball guides• pendulous suspension of contact drum• control of pendulum motion through two adjustable pressure springs• rectangular run to sanding belt adjustable with set screws • equipped with quick change device for contact drum tube • contact drum tube D = 100 mm, d = 40 mm, L = 130 mm • contact drum tube with rubber hardness 45° shore

www.kuhlmeyer.de

www.kuhlmeyer.de

AUTOMATIC TOOL• with a linear guiding at the traverse on which the pressure tool runs • drive of the pressure tool by a frequency controlled gear motor with P = 0,25 kW and a toothed belt• connection between the tool and the toothed belt can be released for manual work • with an electro pneumatically controlled sliding unit to change between the two belts automatically • with an electro pneumatically controlled vertical unit for the automatically working and release

motion of the tool • adjustment of the working pressure by a proportional valve• tool carrier with a quick changing device for the pressure tool• including the contact drum Ø 100 x 130 mm• control of the working and release motion by a SIMATIC S7 PLC• energy connection by a drag chain system • the movable belt guard is not applicable

www.kuhlmeyer.de

www.kuhlmeyer.de

Hand held remote device

• sender with 10 function keys, start key and emergency –off-button • exchange battery• including carrying strap • radio receiver on electrical cabinet • battery charger

www.kuhlmeyer.de

www.kuhlmeyer.de

HYDRAULIC SCISSORS LIFT TABLE movable by hand• platform 1000 x 2500 mm (1000 x 3500 mm for PZM 3)• load 1500 kg• lift 1000 mm• with integrated hydraulic aggregate P = 1,5 kW• with circulated safety contact bar • with a steel pipe frame with wooden stripes onto the scissors

lift table• with round guiding rails positioned at the lift table to hold the

sliding table or handling devices• sliding table with wooden stripes, easy to move on 4 prism

rolls • scissors lift table on a drive carrier with 4 flanged wheels • with two 3 m long rails, which need to be bolted onto the

ground (ground plates / bridges need to be supplied by the customer)

DRIVE FOR SCISSORS LIFT TABLE• carrier designed for a total load of 5000 daN• drive by servo controlled gear motor with P = 0,37 kW• drive speed v = 0,1 - 8 m/min. • power supply of the scissors lift table and the drive through a

wire chain• push buttons and speed control in the operator panel• limit positions with safety switches• drive 1800 mm• with dust slides• controlled by a SIMATIC S7 PLC

www.kuhlmeyer.de

Vertical adjustment

www.kuhlmeyer.de

Horizontal adjustment

www.kuhlmeyer.de

www.kuhlmeyer.de

SLIDING TABLE WITH WORKPIECE TURN DEVICE• easy unit movement by u- shaped table frame on 4 prism rollers• bearing mounted at the table frame for arrangement of a turn mandrel of an aluminum-pipe• secure stop by grid disc with pneumatic activated bolt every 22,5°• turn mandrel with integrated workpiece swivel device with secure stop in

0°, 45° and 90° position by a pneumatic activated bolt• control of both index bolts by foot pedal activated valves• secure workpiece clamping by 4 adjustable vacuum suction plates located at the swivel device• suction plates controlled by foot pedal switch• vacuum unit with 10 m3/h vacuum capacity

www.kuhlmeyer.de

www.kuhlmeyer.de

PROGRAMMABLE CONTROLLER • necessary at tool or table automatic • SIMATIC S7 PLC with an operator panel OP17• to store the data like pressure, speeds, part sizes and grinding passes • with a hand held device for the set up

HAND HELD REMOTE DEVICE • sender with 10 function keys, start key and emergency –off-button • exchange battery• including carrying strap • radio receiver on electrical cabinet • battery charger

www.kuhlmeyer.de

Vertical adjustment

www.kuhlmeyer.de

Horizontal adjustment

1

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

PO

RT

AL T

WIN

-BE

LT G

RIN

DIN

G M

AC

HIN

E T

YP

E P

ZM

2.2 -

with a left and a right m

achine stand equipped with hollow

screws M

30 for the levelling

- m

achine stands equipped with hardened double round guidings D

F 40 for the

vertically adjustment

- w

ith a tie-bar (traverse) between the supports at an app. height of 3200 m

m

- w

ith vertical supports positioned onto the double round guidings which are m

oved by ball screw

s and safety nut -

drive of the ball screws each by frequency controlled synchronized gear m

otors -

vertical adjustment 1200 m

m

- vertical supports each in jig arm

design to receive the grinding unit -

grinding unit with the belt drive unit on the left hand side and the belt tensioning

unit on the right hand side -

with a traverse betw

een the drive and the tensioning with linear unit for the

pressure tools -

free work space in the w

orking area because of the triangle design -

tension of each grinding belt by pneumatic belt tension device

- the grinding belt is driven by a frequency controlled m

otor with P

= 4,0 kW

-

grinding belt speed v = 6 - 24 m

/s -

grinding belt width m

ax. 120 mm

preferably 100 mm

-

emergency rip string in the w

orking area and movable safety belt cover

- w

ith a pendulous pressure pad which can be pressed m

anually onto the w

orkpiece -

pressure pad softy movable on prism

rolls and linear guiding -

with safety and dust hoods, the low

er parts can be removed to process longer

parts -

dust extraction tube on the left hand machine stand w

ith D =

200 mm

-

necessary extraction power =

approx. 3500 m3/h

- inc. com

plete electric and pneumatic installation

- w

ith a switch cabinet at the right m

achine stand

PZ

M 2.2 -

Working area 3000 m

m

G

rinding belt dimensions m

ax. 120 x 9000 mm

EU

R

57.350,00

PZ

M 3.2 -

Working area 4000 m

m

G

rinding belt dimensions m

ax. 120 x 11200 mm

EU

R

64.410,00

Sp

ezial-Sch

leifmasch

inen

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

2 / 10

OP

TIO

NS

FO

R T

HE

GR

IND

ING

UN

IT

I / 1 IN

CR

EA

SE

D G

RIN

DIN

G P

OW

ER

-

drive of the grinding belt with P

= 5,5 kW

-

with a m

otor with external fan and therm

al contact -

with frequency inverter 8,3 kV

A

E

UR

1.500,00

I / 2 C

ON

TA

CT

DR

UM

PR

ES

SU

RE

PIE

CE

, required for stainless steel

- soft sliding on prism

rolls -

axial movem

ent on ball guides -

pendulous suspension of contact drum

- control of pendulum

motion through tw

o adjustable pressure springs -

rectangular run to sanding belt adjustable with set screw

s -

equipped with quick change device for contact drum

tube -

contact drum tube D

= 100 m

m, d =

40 mm

, L = 130 m

m

- contact drum

tube with rubber hardness 45° shore

E

UR

2.960,00

I / 3 M

OT

OR

IZE

D H

OR

IZO

NT

AL A

XIS

-

for the horizontal movem

ent of the grinding unit for 650 mm

-

with roller guiding units on each vertical support

- drive of the horizontal guidings by ball screw

s and frequency synchrony gear m

otors

E

UR

15.330,00

I / 4 A

UT

OM

AT

IC T

OO

L

- w

ith a linear guiding at the traverse on which the pressure tool runs

- drive of the pressure tool by a frequency controlled gear m

otor with P

= 0,25 kW

and a toothed belt

- connection betw

een the tool and the toothed belt can be released for manual

work

- w

ith an electro pneumatically controlled sliding unit to change betw

een the two

belts automatically

- w

ith an electro pneumatically controlled vertical unit for the autom

atically working

and release motion of the tool

- adjustm

ent of the working pressure by a proportional valve

- tool carrier w

ith a quick changing device for the pressure tool -

including the contact drum Ø

100 x 130 mm

-

control of the working and release m

otion by a SIM

AT

IC S

7 PLC

-

energy connection by a drag chain system

- the m

ovable belt guard is not applicable

E

UR

12.920,00

(Autom

atic tool only in connection with the autom

atically reciprocating table m

ovement or w

ith a driven scissors lift table.)

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

3 / 10

I / 5 P

RO

GR

AM

MA

BLE

CO

NT

RO

LLER

-

necessary at tool or table automatic

- S

IMA

TIC

S7 P

LC w

ith an operator panel OP

17 -

to store the data like pressure, speeds, part sizes and grinding passes -

with a hand held device for the set up

E

UR

11.940,00

I / 6 H

AN

D H

ELD

RE

MO

TE

DE

VIC

E

- sender w

ith 10 function keys, start key and emergency –off-button

- exchange battery

- including carrying strap

- radio receiver on electrical cabinet

- battery charger

E

UR

3.180,00

I / 7 S

AF

ET

Y A

ND

DU

ST

EX

TR

AC

TIO

N H

OO

DS

OU

T O

F A

LUM

INIU

M

- to avoid sparks w

hile belt-running or belt tear

E

UR

1.160,00

No

tification

: P

rices for reinforcement / increasing of the scissors lift table and carrier on request.

I / 8 E

XP

LOS

ION

PR

OO

F

- necessary during alum

inum or alum

inum alloy grinding

- w

ith dust and safety hoods out of aluminum

-

buttons, switches and valves positioned at the m

achine in explosion proof design -

motors in explosion proof design

- synchrony m

otors in IP65 safety norm

-

with explosion proof sw

itch and connecting boxes at the machine

- not explosion proof sw

itches, fuses, frequency converters and starters in a separated sw

itch cabinet which has to be placed out of the explosion area

- connecting w

ire between the sw

itch cabinet and the machine not included

Ad

vice : T

he local health and safety regulations (Germ

any BG

R 109) about the grinding

brushing and polishing of aluminum

and aluminum

alloys need to be fulfilled by the end custom

er of the machine.

E

UR

9.620,00

Ad

vice to P

ositio

n I / 7

Increased

price fo

r mach

ines w

ith m

oto

r driven

axes or m

achin

es with

au

tom

atic too

l and

auto

matically recip

rocatin

g tab

le mo

vemen

t! P

rice on

requ

est!

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

4 / 10

I / 9 S

PR

AY

SY

ST

EM

DE

VIC

E

- w

ith a micro dosage device for the use of 2 blow

ers -

blowers separately by hand lever able to sw

itch -

blowers w

ith segment hose and m

agnet holding block -

with quick connection for the com

pressed air hose -

with a nickel fluid container 1 liter

- including 5 liter A

lu-Quick or 1 liter T

winm

ax

E

UR

5.580,00

I / 10 D

RIV

E-U

NIT

-

each frame w

ith wheel system

DE

MA

G

- cast iron w

heels with flange

- drive by servo controlled gear m

otor P =

0,64 kW (K

EB

) -

drive-and idle wheel going w

ith power tooth belt

- drive speed adjustable betw

een 0,2 . 6 m/m

in -

energy supply chain on left side -

each wheel system

with safety device against tip over

- w

ith dust slides -

emergency ripcord around each fram

e -

with tw

o guide trail, each length 15000 mm

-

guide trails vertical adjustable -

3 mm

alu-cover for guide rails -

Limitation for guide rails w

ith cams and ex-inductive sensor

E

UR

58.590,00

I / 11 D

OU

BLE

GR

IND

ING

BE

LT D

RIV

E

- for the sim

ultaneous and independent grinding with belt 1 and 2

- w

ith an additional frequency inverted D-M

otor -

with an additional frequency inverter

- drive of the second grinding belt by a V

-belt -

grinding belt speed adjustable between 6 – 24 m

/s -

including the software extension

E

UR

9.870,00

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

5 / 10

OP

TIO

NS

FO

R W

OR

KP

IEC

E H

AN

DLIN

G :

II / 1 H

YD

RA

ULIC

SC

ISS

OR

S LIF

T T

AB

LE m

ovable by hand

- platform

1000 x 2500 mm

(1000 x 3500 mm

for PZ

M 3)

- load 1500 kg

- lift 1000 m

m

- w

ith integrated hydraulic aggregate P =

1,5 kW

- w

ith circulated safety contact bar -

with a steel pipe fram

e with w

ooden stripes onto the scissors lift table -

with round guiding rails positioned at the lift table to hold the sliding table or

handling devices -

sliding table with w

ooden stripes, easy to move on 4 prism

rolls -

scissors lift table on a drive carrier with 4 flanged w

heels -

with tw

o 3 m long rails, w

hich need to be bolted onto the ground (ground plates / bridges need to be supplied by the custom

er)

Platform

1000 x 2500 mm

PZ

M 2.2

E

UR

33.050,00

Platform

1000 x 3500 mm

PZ

M 3.2

E

UR

40.550,00

II / 2 S

CIS

SO

RS

LIFT

TA

BLE

RE

-EN

FO

RC

EM

EN

T

- load 3500 daN

-

drive power P

= 3,0 kW

E

UR

7.250,00

II / 3 D

RIV

E F

OR

SC

ISS

OR

S LIF

T T

AB

LE

- carrier designed for a total load of 5000 daN

-

drive by servo controlled gear motor w

ith P =

0,37 kW

- drive speed v =

0,1 - 8 m/m

in. -

power supply of the scissors lift table and the drive through a w

ire chain -

push buttons and speed control in the operator panel -

limit positions w

ith safety switches

- drive 1800 m

m

- w

ith dust slides -

controlled by a SIM

AT

IC S

7 PLC

E

UR

12.210,00

Ad

vice: P

rices for reinforcements other than offered and other sizes on request.

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

6 / 10

II / 4 T

UR

NT

AB

LE

- clam

ping area 1000 x 1500 mm

-

clamping area out of A

luminium

with support sripes

- w

ith ball and roller bearing turn ring diameter 800 m

m

- both sides beared w

ith sealing -

support plate 1000 x 1500 mm

with 4 bolting holes

- positioning of the support plate in 8 x 45 degrees by indexing bolt

- load 2000 kp, centric

- height 120 m

m

- w

eight app. 200 kg

E

UR

10.970,00

II / 5 IN

DIV

IDU

AL F

OR

KS

-

usefull for boxes or components up to 2000 m

m

- positioned on the back of the scissor lift table carrier

- m

ovable in the witdth

- load each fork 100 kg

E

UR

1.610,00

II / 6 V

AC

UU

M C

LAM

PIN

G U

NIT

-

to clamp thin m

etal sheets -

with a vacuum

aggregate with 21 m

³/h spigot power

- w

ith a distribution pipe used as a reservoir on the front side of the table -

distribution pipe with 8 connections each w

ith hand lever valve -

with 8 spigot plates, m

oveable between the retrain stripes of the table

E

UR

8.730,00

II / 7 S

LIDIN

G T

AB

LE W

ITH

WO

RK

PIE

CE

TU

RN

DE

VIC

E

- easy unit m

ovement by u- shaped table fram

e on 4 prism rollers

- bearing m

ounted at the table frame for arrangem

ent of a turn mandrel of an

aluminum

-pipe -

secure stop by grid disc with pneum

atic activated bolt every 22,5° -

turn mandrel w

ith integrated workpiece sw

ivel device with secure stop in

0°, 45° and 90° position by a pneumatic activated b

olt -

control of both index bolts by foot pedal activated valves -

secure workpiece clam

ping by 4 adjustable vacuum suction plates located at the

swivel device

- suction plates controlled by foot pedal sw

itch -

vacuum unit w

ith 10 m3/h vacuum

capacity

E

UR

12.210,00

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

7 / 10

II / 8 IN

FIN

ITE

LY W

OR

KP

IEC

E H

AN

DLIN

G D

EV

ICE

-

easy unit movem

ent by u- shaped table frame on 4 prism

rollers -

bearing mounted at the table fram

e for arrangement of a turn m

andrel of an alum

inum-pipe

- secure stop by a disc break, break torque 30 daN

m by spring pow

er -

loosing of the break pneumatically by a foot sw

itch -

turn mandrel w

ith integrated workpiece sw

ivel device with secure stop in

0°/22,5°/45°/67,5° and 90° position by a pneumatic

activated bolt -

additional ball head unit* to reach every angle till 45° -

control by foot pedal activated valves -

secure workpiece clam

ping by 4 adjustable vacuum suction plates located at the

swivel device

- suction plates controlled by foot sw

itch pedal -

vacuum unit w

ith 10 m3/h vacuum

capacity * also available w

ith turn ring unit

E

UR

18.970,00

II / 9 P

AC

KIN

G S

YS

TE

M T

O C

AR

RY

SLID

ING

TA

BLE

S

- to store tw

o sliding tables -

positioned behind the machine

E

UR

2.440,00

II / 10 T

UR

N- A

ND

SW

IVE

LPO

SIT

ION

ER

„ER

GO

NO

MIC

“ -

positioned on a driven carrier (Load max. 5000 kp)

- drive of the carrier by servo driven gear m

otor P = 0,37 kW

-

drive speed adjustable between 0,1 – 8 m

/min

- controlled by a P

LC S

IMA

TIC

S7

- end position w

ith safety switches

- w

ith a turn table with ball roller bearing

- load of the turn ring m

ax. 2000 kp centric -

turn ring movem

ent manuell

- stop indication in 8 x 45° by pneum

atic controlled index cylinder -

with w

orking platform on the turn table

- w

ith a positioner on the turn table, basically with stand unit, a sw

ivel able turn arm

and a turn able clamping unit

- load 1000 kg

- turn angle of the turn arm

and clamping unit each n x 360°

- drives frequency converted

- turn arm

length to the clamping unit center 800 m

m

- clam

ping unit built as a disc with D

= 800 m

m, 4 clam

ping grooves

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

8 / 10

- w

ireless remote for: carrier

turn arm

clamping unit

Aggregate vertical

Aggregate horizontal

- sender w

ith 10 Functions keys, S

TA

RT

-key und Em

ergency Off-button

- w

ith exchange battery for app. 8-hours use -

with battery charger and exchange battery

E

UR

50.300,00

II / 11 P

OS

ITIO

N R

EA

D O

UT

FO

R P

OS

ITIO

NE

R

- w

ith an encoder for each drive -

with contact ring encoder

- w

ith two digital read outs

E

UR

4.830,00

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

9 / 10

OP

TIO

NS

FO

R D

US

T E

XT

RA

CT

ION

: III / 1 D

US

T E

XT

RA

CT

ION

UN

IT F

KP

F 48/6V

-

filter housing out of sheet metal construction prim

ed and lacquered -

high quality filter elements w

ith BIA

certificate and long lasting use -

difference pressure addicted micro processor controlled cleaning of the filter

- high perform

ance radial fan, extremely quiet, low

noise, high efficiency -

switch cabinet at the filter housing com

pletely connected T

echnical data: T

ype

: FK

PF

48/6V

Air consum

ption

: 3500 m

3/h T

otal vacuum

: 2600 Pa

Motor pow

er

: 4 kW

O

utput dust capacity

: < 1 m

g/m3

Noise level at 1m

distance : 75dB

(A) ± 3dB

D

imensions

: L x W x H

= 1680 x 1080 x 2900 m

m

- spark collector to safe the filter elem

ents -

ducting connector with fork for the cleaning hose

- 5 m

flexible cleaning hose (Ø 60 m

m)

- ducting, consisting of app. 3 m

pipe and 3 m flexible hose

- w

ithout additional ducting -

temperature sensor, fan cut-off and alert flashing light for preventive fire control

E

UR

22.280,00

III/2 F

LOA

TIN

G P

AR

TIC

LE F

ILTE

R (secure filter)

- for the re-guiding of the air into the hall

- dim

ensioned for an air flow of 3500 m

3/h -

filter class H13 D

IN E

N1822 (G

erman regulation)

- m

ax. aperture level 0,005%

- w

ith filter control unit -

positioned on top of the dust extraction unit

E

UR

3.840,00

Price list N

o. 12 / 03 / III / 12 – PZ

M gb

10 / 10

III / 3 H

IGH

PE

RF

OR

MA

NC

E W

AT

ER

SE

PA

RA

TO

R

- usable for the extraction of alum

inum dust

- corresponding the G

erman safety regulations B

GR

109 -

steel cover with rust preventing prim

er and coated in RA

L 5010 (blue) -

with drivable cauldron

- fan-m

otor power 5,5 kW

-

air volume 3600 m

3/h -

total pressure 2100 Pa

- noise level ca. 71 dB

(A)

- sizes D

= 1000 m

m, H

= 2250 m

m

- w

eight 360 kg -

with difference pressure gauge

- sw

itch and control unit at the Separator

- w

ith app. 5 meter ducting, reduction 250/200 m

m and connecting fork for a

cleaning hose Ø 60 length app. 5 m

eter

EU

R

23.050,00 C

on

nectio

n an

d b

uild

ing

of an

ou

tside sp

igo

t by th

e custo

mer