© 2002 eaton corporation. all rights reserved. …designed for reliability and lowest total cost...

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© 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

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Page 1: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

© 2002 Eaton Corporation. All rights reserved.

…designed for reliability and lowest total cost

New BangkokInternational Airport

(NBIA)

Page 2: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 3: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 4: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Major Markets

IndustrialVehicle

ConstructionCommercialAerospace

• $8 billion global diversified Industrial company

• Headquartered in Cleveland,Ohio

• Web site: www.eaton.com

• 59,000 Employees

• 195 Manufacturing Sites

• 24 Countries

Eaton

Page 5: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Eaton – Our BusinessesAutomotive - $1.8 billion partner to the worldwide passenger car and light-truck industry.

Fluid Power - Worldwide leader in the designing, manufacturing and marketing of a comprehensive line of reliable, high-efficiency hydraulic systems and components. Aerospace is key customer.

Industrial and Commercial Controls (Cutler-Hammer) - Global leader in power distribution components, assemblies and services to Commercial, Industrial, OEM and Retail markets.

Truck - Leader in the designing, manufacturing and marketing of drivetrain systems and components for medium-duty and heavy-duty commercial vehicles on the American continents.

Page 6: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Sales: $2.5 Billion

People: 16,000

Plants: 50 in 14 Countries

Product: 27 Product Lines

C-H and Westinghouse, 200+ Years of History

WestinghouseDCBU

1886

Cutler-Hammer

1892

EATON

Cutler-Hammer1994

Pittsburgh, Pennsylvania Headquarters

Page 7: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Power Distribution Product Examples

Series C® Molded Case Circuit BreakersVacuum Interrupters

Transfer Switches

Circuit BreakerTechnology

VCP-W VacuumCircuit Breaker

IQ Metering andProtection

IQ EnergySentinelTM

Series C® andDigitrip®

SPB, Magnum Circuit Breakers and Digitrip® Miniature Circuit Breakers

PowerNetCommunications System

Page 8: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Power Distribution Examples (cont.)

Load InterrupterSwitchgear

VacClad-W Medium Voltage Switchgear

Ampgard® MediumVoltage Starters

Excitation Control Substation Transformers

Panelboards andSwitchboards

Pow-R-WayIII® LowVoltage Busway

Grounding Resistors

Electro/CentersTM

NetworkProtectors

Low Voltage MagnumMetal-EnclosedSwitchgear

Low VoltagePow-R-M-SSwitchboards

Page 9: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

AC Disconnects

Safety Switches

Meter CentersTemporary PowerPanels

CHQReplacementBreakers andSurge Arresters

Type CH Loadcenters Type BR LoadcentersDry-Type

Distribution TransformersIndustrial ControlTransformers

Power Distribution Examples (cont.)

Page 10: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

AF Drives

Motor Control Centers Advantage® Motor Control

Pushbuttons

Automation

PanelMate®PanelMate Operator Interface Sensors and Limit SwitchesSensors & Limit Switches PLCsPLCs

PushbuttonsIT Control

Control Components Examples

Page 11: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 12: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Airports with and C-H

Austin – Bergstrom Intl Baltimore Washington Boston Logan Buffalo Niagara International Chicago Midway Chicago O’Hare Cleveland Hopkins International Denver International Detroit Wayne County Houston Intercontinental Las Vegas McCarran Intl Louisville International Memphis International Miami International

Minneapolis St. Paul Intl New York JFK International Orlando International Philadelphia International Pittsburgh International Seattle Tacoma St. Louis Lambert International Salt Lake City International San Francisco International Syracuse Hancock Intl Tampa International Tulsa International Washington Dulles Intl Washington Ronald Regan National

Page 13: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Example PowerNet Systems Chicago (busiest airport in US)

72 million passengers (2000) 7 active runways!

Denver International 36 million passengers (2002)

San Francisco International 34 million passengers (2001)

JFK (New York) 32 million passengers (2000)

Seattle/Tacoma (SeaTac) 27 million passengers (2001)

Boston Logan 24 million passengers (2002)

Philadelphia 23 million passengers (2002)

Page 14: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Project – Boston Logan Upgrade 24 Million passengers/year 9.7 sq. km $12M complete electrical system

34.5 kV Switchgear to 120V panelboards

Ethernet Backbone Network Complete Power Management System Engineering Services

Page 17: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Power Management System Monitoring entire facility (15 kV down to 120 V) Instant alert to electrical problems (alarm, trip,

abnormal events) Reduced troubleshooting time (remote sites) System capacity studies(automated data

gathering) Predictive maintenance Energy allocation to tenants and users of electric

power

Page 18: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 19: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 20: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Hardware Review

Meters Protective Relays and Trip Units Communications Devices Lighting Control

Page 21: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Meters IQ Multipoint Energy Submeter IQ Energy Sentinel IQ Power Sentinel IQ 100 (110, 115) IQ 200 (210)

ANSI C12.16 revenue accuracy IQ 300 IQ DP 4000 IQ Analyzer (66xx series) IQ 7000 Universal RTD Module (URTD)

IQ100

IQ Analyzer

IQ 7000

Page 22: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Protective Relays and Trip Units Digitrip 310 Digitrip OPTIM 520 Digitrip OPTIM 550 Digitrip OPTIM 750

Adds zone interlocking Digitrip 810

Adds Waveform Digitrip 910

Adds Harmonics Digitrip OPTIM 1050 MPCV

Network Protector

Digitrip OPTIM 1150 Digitrip OPTIM 1150i MP3000

Motor protection

DT3000 Feeder protection Current

FP5000 Feeder protection Current and Voltage

Page 23: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Communication Devices IPONI

INCOM to IQ WebPONI

HTTP/HTML to IQ EPONI

Ethernet to IQ EMINT

Ethernet to INCOM NetLink

Ethernet to INCOM Modbus to INCOM

Modbus MINT Modbus to INCOM

MINTII INCOM to RS-232

WPONI Advantage Starter to INCOM

Central Energy Display (CED) Group display for Energy Sentinels

Assemblies Electronic Monitor (AEM II) Group display for Digitrip

Breaker Interface Module (BIM) Advanced group display for Digitrip

Advantage Control Module (ACM) Local display and control for Advantage

Central Monitoring Unit (CMU) Group display for Advantage

Ethernet Gateway INCOM, Modbus, Profibus, etc. to OPC/DDE

Page 24: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Main Smart Panelboard

Pow-R-Command Lighting Control Power Switching Panels

Utilizes circuit breakers for protection and control - minimizes space & wiring

Lighting Management Controllers Easy to use- automatic leap year Voice Prompted Telephone Override (15 min – 3

hr) Indoor Daylight Harvesting & Dimming Outdoor 1 or 2-stage photo cell sensing Occupancy (PIR) sensors Historical Data Logging Alarming Remote Access Astronomical clock

Up to 28 RemotePanelboards

Page 25: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 26: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Ethernet 10BASE-T

EPONI mounts onthe back of the IQDevice. Ribboncable (supplied)connects to IQDevice

EPONI mounts onthe back of the IQDevice. Ribboncable (supplied)connects to IQDevice

CAT5 cable

Ethernet Hub Ethernet Hub Ethernet Hub

CAT5 cable

CAT5 cable

Ethernet Backbone10BASE-T or fiber

24VP.S.

24VP.S.

Cutler-HammerPanel

Cutler-HammerPanel

IQ Meter IQ Meter

Page 27: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Ethernet 10BASE-T

IQ Meter

CAT5 cable

Ethernet Hub Ethernet Hub Ethernet Hub

Ethernet Backbone10BASE-T or fiber

NetLinkorEMINT

Cutler-HammerPanel

IQ Meter IQ Meter

1 twisted pair10000 feet (3000 m)200 devicesCAT5 cable

Page 28: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Ethernet 10BASE-T

IQ Meter

Ethernet Hub Ethernet Hub Ethernet Hub

Ethernet Backbone10BASE-T or fiber

NetLink or EMINT

Cutler-HammerPanel

IQ Meter IQ Meter

1 twisted pair10000 feet (3000 m)200 devicesCAT5 cable

IPONI

EPONI

Page 29: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Ethernet 10BASE-T

IQ Meter

CAT5 cable

Ethernet Hub Ethernet Hub Ethernet Hub

Ethernet Backbone10BASE-T or fiber

NetLinkorEMINT

Cutler-HammerPanel

IQ Meter IQ Meter

1 twisted pair10000 feet (3000 m)200 devices

CAT5 cable

“Digitrip”Trip Unit

Page 30: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Ethernet 10BASE-T

IQ Device

CAT5 cable

Ethernet Hub Ethernet Hub Ethernet Hub

Ethernet Backbone10BASE-T or fiber

NetLinkorEMINT

Cutler-HammerPanel

IQ Device IQ Device

1 twisted pair10000 feet (3000 m)200 devices

CAT5 cable

“Digitrip”Trip Unit

Page 31: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Network Component DetailEthernet Hub

OrEthernet SwitchTo Airport LAN

EMINT(Ethernet Master INCOM

Network Translator)Or

NetLink

IPONI(INCOM Product Operated Network Interface

IQ Analyzer (typical)

INCOM NetworkTo up to 199 additional device

To additional groups of line upsEthernet to next line up

10BASE-TCAT 5 unshielded

Twisted pair

SS7-1(typical)

Page 32: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Substation Detail

SS7-1

Ethernet LAN

To Airport LAN

SS7-2

INCOM Network

Ethernet LAN

INCOM Network

Belden 94631-pair, twistedshielded

Belden 94631-pair, twistedshielded

10/100/1000 EthernetTwisted Pair or Fibre Optic

Detail from previous page

Page 33: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

System PowerNet Layout

SS5-1 SS5-2 SS5-4 SS5-4 SS5-5 SS6-1

SS6-2 SS6-3 SS6-4 SS6-5 SS7-1 SS7-2

SS7-3 SS7-4

Ethernet LAN

LAN continues

Detail (from previous page)

Page 34: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 35: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

PowerNet Software Client Apps

Monitor Configure Waveform Trip Curve Trend E-Bill Energy Trend Event Viewer Device Server

Modbus Tools OPC Server DDE Server Graphics Integration

ActiveX OPC DDE

Page 36: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Agenda

Who is Cutler-Hammer? Brief History of Eaton and Westinghouse

Airport Experience Summary of airports we have helped build

Review of Power Management System Hardware (meters, trip units, protective relays) Network (protocols, layout, performance calculations) Software (PowerNet)

Conclusions

Page 37: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Why Cutler-Hammer?

Airport covers large area and large number of metering devices

INCOM cable can extend 3048 meters (10000 feet) without repeaters: simplifies wiring

INCOM supports hundreds devices on one twisted pair without repeaters: excellent signal-to-noise performance.

Most available devices to select:• 10 meters (IQ7000, IQ Analyzer, IQ300, IQ200, IQ100, IQ Power

Sentinel, IQ Energy Sentinel, IQ Multipoint Energy Submeter, DP4000, URD)

• 12 protective relays (FP5000, MP3000, DT3000, URTD, OPTIM 1150, OPTIM 1050, OPTIM 750, OPTIM 550, OPTIM 520, DT910, DT810, MPCV)

Page 38: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Why Choose PowerNet? (cont.)

Longest distance without a repeater and Most devices without a repeater

Easier, less costly installation More reliable. Less hardware to fail and maintain.

Twisted pair supports taps, “T’s”, “Y’s” No competitive network supports this flexibility More noise immune for faster, more reliable

communications

Page 39: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Excerpt (Page 33) from RS-485Based Installation Manual

Page 40: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

RS-485 and INCOM Wiring Rules

RS-485Node

IQNode

100 m

IQNode

IQNode

IQNode

IQNode

Total Cable Length to = 13 x 100 m= 1300 m

Conduit space required = sufficient for 2 twisted pairs

Total Cable Length to = 9 x 100 m= 900 m (70% of the RS-485 system)

Conduit space required = sufficient for 1 twisted pairs

RS-485Node

RS-485Node

RS-485Node

RS-485Node

100 m 100 m 100 m

100 m 100 m 100 m 100 m

100 m 100 m 100 m 100 m

100 m 100 m 100 m 100 m

Page 41: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Speed

Noise Immunity INCOM = 40 devices / second update typical Competitive system (Multilin Relays) = 4 devices / second typical

INCOM vs Multilin Example 10 times faster

“Real World” systems perform differently than “bench top” tests

Competitive system experience retries due to reflections More retries due to electrical noise

• INCOM much more noise immune

Page 42: © 2002 Eaton Corporation. All rights reserved. …designed for reliability and lowest total cost New Bangkok International Airport (NBIA)

Other Questions?